Reliability Engineer

Reliability Engineer role is to ensure the consistent and reliable performance of assets and processes within an industrial facility or plant. These engineers play a critical role in optimizing asset reliability, minimizing downtime, and improving overall plant efficiency. Their responsibilities are focused on enhancing the performance, availability, and longevity of equipment and processes to meet production and operational goals.

  1. Reliability Analysis: Conducting reliability analysis and data-driven assessments of critical assets to identify failure patterns, trends, and potential areas for improvement.

  2. Root Cause Analysis: Investigating the root causes of equipment failures or process disruptions to implement corrective actions and prevent recurrence.

  3. Maintenance Strategies: Developing and implementing effective maintenance strategies, such as preventive maintenance (PM), predictive maintenance (PdM), and reliability-centered maintenance (RCM) based on asset criticality and performance history.

  4. Asset Performance Monitoring: Monitoring asset performance and health through various techniques such as vibration analysis, thermography, oil analysis, and condition monitoring.

  5. Risk Assessment: Assessing asset risks and implementing risk mitigation plans to ensure safe and reliable operations.

  6. Asset Lifecycle Management: Managing the lifecycle of assets from procurement to decommissioning, including tracking asset performance metrics and optimizing asset replacement and refurbishment decisions. Ensuring the availability of critical spare parts for assets to minimize downtime and support efficient maintenance.

  7. Failure Mode and Effects Analysis (FMEA): Conducting FMEA to identify potential failure modes and their impact on the overall process or system.

  8. Reliability Testing and Validation: Conducting reliability testing and validation of new assets or modifications to ensure their performance meets requirements.

  9. Continuous Improvement: Identifying opportunities for process and equipment improvement to enhance reliability and efficiency. Providing training and support to maintenance and operations teams to promote a reliability-focused culture and best practices.

keys Roles and Responsibility
man in gray dress shirt sitting on chair in front of computer monitor
man in gray dress shirt sitting on chair in front of computer monitor
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person writing on brown wooden table near white ceramic mug
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group of fresh graduates students throwing their academic hat in the air

Software Skills

  • Minitab - Getting Started

  • SAS JMP - Getting Started

Technical Skills

  • Asset Management Best Practices

  • Introduction to Reliability Centered Maintenance (RCM)

  • Introduction to Total Productivity Maintenance (TPM)

  • Fundamentals of FMEA - Design and Process

  • Fundamentals of 8D Problem Solving

  • Fundamentals of Weibull Analysis and Design of Experiment

  • Fundamentals of Root Cause and Faulty Tree Analysis

Certification

  • How to become ASQ - Certified Reliability Engineer?

  • How to become SMRP - Certified Maintenance and Reliability Professional?

  • How to become ASQ - Certified Reliability Engineer?

  • How to become ASQ - Manager of Quality/Organizational Excellence

  • Lean Six Sigma Green Belt - ASQ

  • Lean Six Sigma Green Belt - IASSC

  • Lean Six Sigma Black Belt - ASQ

  • Lean Six Sigma Black Belt - IASSC

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